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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Authorization and responsibility for work - Pressure relieving devices and overpressure protection - Repair vs alteration definitions and procedures - Documentation and post-work verification - Rerating, reclassification, and nameplate updates |
| Damage Mechanisms and Corrosion Assessment | 22% | - Internal, external, and localized corrosion - Cracking mechanisms (environmental, fatigue, creep) - Damage assessment and prioritization - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation |
| Design, Materials, and Fabrication Rules | 22% | - ASME Section VIII, V, IX application - Flanges, bolting, gaskets, and special components - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations - Positive material identification (PMI) and traceability - Material selection, properties, and toughness requirements |
| Inspection Scope, Planning, and Data Evaluation | 28% | - Code scope, jurisdiction, and regulatory requirements - Remaining life and corrosion rate calculations - Inspection interval determination and extension rules - Records review and baseline data collection - Inspection methods and technique selection - TML/CML selection and measurement planning |
| Fitness-for-Service, RBI, and Pressure Testing | 12% | - API 579/ASME FFS-1 screening and assessment - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation - Risk-based inspection (RBI) principles and application |
API Pressure Vessel Inspector Sample Questions:
1. When discussing repairs to a pressure vessel what is the definition of 'construction codes'?
A) The API 510 Code
B) The Code the vessel was constructed to including non-standard and jurisdictional special vessels
C) The current ASME Code edition
D) The NBIC
2. Explain how API-510 standards ensure the safe operation of pressure vessels within nuclear power plants.
3. Which factor is not considered when determining the inspection intervals for pressure vessels according to API-510?
A) Previous paint color
B) Service history
C) Vessel location
D) Vessel age
4. Describe the training considerations for ensuring inspectors are competent in both API-510 and emerging digital inspection technologies.
5. According to API-510, which material grade does not require impact testing at temperatures above
0°F?
A) Carbon steel
B) Nickel alloy
C) Austenitic stainless steel
D) Aluminum
Solutions:
| Question # 1 Answer: B | Question # 2 Answer: Only visible for members | Question # 3 Answer: A | Question # 4 Answer: Only visible for members | Question # 5 Answer: C |
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